Reliable High-Volume Manufacturing

• Continuous production on flexible substrates
• Reduced manual intervention and fewer process steps
• Optimized for large-scale orders and custom formats
• Accurate and repeatable results with minimal variance

Stronger Design Flexibility

• Enables lighter, slimmer lighting systems
• Supports curved, free-form, or non-traditional layouts
• Opens up new application areas in automotive, medical, architectural, and industrial lighting

Superior LED strip quality and reliability

• Higher stability and robustness of flexible LED PCB
• Reduced lead times, increased productivity and consistent quality
• Less susceptible to performance loss, longer service life

Sustainable by Design

• Lower resource consumption and waste
• Efficient energy use across the entire process
• Supports long-term environmental and economic goals

Certified Quality You Can Trust

Our Reel-to-Reel Flex production line is one of a kind in Europe, offering:

• Plasma direct metallization for robust, flexible PCBs
• Substrate widths from 150 mm to 500 mm
• Production lengths up to 100 meters
• up to 600 mm image repeat length with seamless transitions
• Full traceability with laser-engraved barcode tracking

All processes are carried out in our ISO 9001, 14001, and 45001 certified manufacturing center in Germany—ensuring consistent quality, environmental responsibility, and workplace safety.

01 – Line Control

Total oversight of the production line with real-time response to system status, machine interaction via SMEMA, and complete batch traceability.

02 – Unroll

Handles heavy rolls (up to 150 kg), features fast-change units, roller knives for precision separation, and pneumatic hold-down for stable processing.

03 – Label

Custom marking of each PCB with batch IDs, part numbers, or barcodes using a precise gantry and inkjet system with <10 μm repeatability.

04 – Solder paste printing

Automated DEK solder paste printer with HawkEye inspection ensures accurate deposition for long-lasting, defect-free joints.

05 – Equipment

ASM SIPLACE Di2 and TX2 machines deliver blazing speed and ultra-precise placement, with full traceability and feeder tech for minimal downtime.

06 – Infrared soldering

Rehm’s Vision X convection soldering ensures optimal heating profiles, efficient cooling, and high process reliability—even with lead-free solder.

07 – Automatic visual inspection

Advanced AOI systems detect missing, offset, or misaligned components and provide high-resolution inspection for continuous quality assurance.

08 – Precision cutting

XY cutting with ultrasonic blades for straight and free-form edges—ideal for various film and substrate types, with repeat accuracy of ±50 μm.

09 – Roll up

Streamlined roll-up station with splice and cut capabilities, tension control, and continuous process monitoring for perfect final product handling.